DESCRIPTION:

The monoblock bottle filling stopper plugging and capping machine is a versatile equipment used in the pharmaceutical, cosmetic, and food industries. It integrates three functions into a single unit: filling, stopper plugging, and capping, such as Eye Drop Filling Machine, Saline Nasal Filling Mahcine, Roll On Medicated Oil Filling Machine, Perfume Filling Machine and Vaccine Vials Filling Machine. This compact design streamlines the production process, enhancing efficiency and reducing floor space requirements. It is capable of handling various bottle sizes and types, ensuring precise filling, reliable stopper placement, and secure capping for high-quality product packaging.

Here's a general introduction to the features and functionalities of such a machine:

1. Automated Filling Process:

- These machines feature an automated filling system that accurately dispenses a specific quantity of medicated oil into each bottle. The filling process is precise, minimizing wastage and ensuring consistent product volumes.

2. Roller-On Application:

 - The term "roller-on" indicates the application method for the medicated oil. Roller-on machines typically have specialized rollers or applicators that evenly distribute the oil on the bottle's surface. This is commonly used for products like roll-on perfumes and medicated oils, providing a smooth and controlled application.

3. Capping Mechanism:

 - After filling, the bottles move to the capping station where caps or lids are securely placed on the bottles. The capping mechanism ensures that the caps are tightly sealed to prevent leakage and maintain product integrity.

4. High Speed and Efficiency:

- These machines are designed for high-speed production, capable of filling and capping a large number of bottles per minute. This high efficiency is crucial for mass production and meeting market demands.

5. Flexibility and Adjustability:

- Modern machines often come with adjustable settings, allowing manufacturers to change bottle sizes, fill volumes, and other parameters easily. This flexibility enables the machine to handle various bottle types and sizes.

6. Quality Control and Monitoring:

- Some advanced machines feature sensors and monitoring systems to ensure the quality of the filling and capping process. Automated quality control mechanisms identify and reject bottles with defects, maintaining product quality standards.

7. Easy Maintenance and Cleaning:

 - These machines are designed for easy maintenance and cleaning to minimize downtime. Accessible parts and straightforward cleaning procedures are essential features.

8. Compliance and Safety:

 - Filling and capping machines are designed to comply with industry regulations and safety standards. They often incorporate safety features to protect operators and ensure a safe working environment.

SPECIFICATION:

FEATURE: 

1. Diving type: Servo System or mechanical drive
2. 1 to 4 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of roll-on bottles by changing parts, such as round tube bottles, and square glass roll-on bottles, oval roll-on bottles. 
5. Various speed settings of liquid filling, suited for small speeds 30 bottles/min, standard speed 60 bottles/min. 
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high-purity applications

SPECIFICATION:

1. Capacity: 30-60 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 30ml ( dia 16 to 25mm) (Height 30 - 150mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

OPTIONAL:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door, door open, machine stop automatically. 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

MACHINE VIDEO:

APPLICATION:

Medicated oil, balm oil, massage oil, beard oil, tincture, serum, CBD oil, hemp oil, cannabis oil, and cosmetic oil, hair oil, liquid drops, zinc supplement, eye drops, ear drops, saline nasal.