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INTRODUCTION:

Reliance Machinery 2024 new design of Explosion Resistant liquid filling and capping machine is designed to safely handle volatile or flammable liquids by minimizing the risk of explosion during the filling and capping process. These machines typically feature specialized construction, such as explosion-proof materials and components, to prevent sparks or ignition sources from igniting the liquid. They may also incorporate additional safety measures, such as sealed enclosures and inert gas purging, to further reduce the risk of explosion. This type of equipment is commonly used in industries where handling of hazardous materials is necessary, such as chemical manufacturing or pharmaceutical production.

SPECIFICATION:

DESIGN REQUEST:

1. Explosion-Proof Construction: The machine is built with materials and components that are resistant to sparks and ignition, reducing the risk of explosions.

2. Sealed Enclosures: The filling and capping areas are enclosed to prevent any potential sparks or ignition sources from reaching the volatile liquid.

3. Inert Gas Purging: Some machines may utilize inert gases, such as nitrogen, to displace oxygen and create a non-flammable atmosphere within the machine's enclosure, further reducing the risk of explosion.

4. Static Electricity Dissipation: Measures are taken to dissipate static electricity, which can be a potential ignition source in environments with flammable liquids.

5. Controlled Filling Process: The filling process is carefully controlled to minimize agitation and prevent the generation of static electricity or sparks.

6. Emergency Shutdown System: In case of any potential hazard, the machine is equipped with an emergency shutdown system to quickly stop operations and prevent accidents.

7. Compliance with Safety Standards: These machines are designed and manufactured to comply with relevant safety standards and regulations to ensure maximum safety for operators and the surrounding environment.

8. High Precision: Despite the safety features, the machine maintains high precision in filling and capping operations to ensure product quality and consistency.

9. Easy Maintenance: The machine is designed for easy maintenance to ensure that safety features remain effective over time.

10. User-Friendly Interface: The machine typically features an intuitive interface for operators to monitor and control the filling and capping processes safely.

These features collectively enable the safe handling of volatile or flammable liquids in industrial settings.

APPLICATION OF MACHINE:

1. Flammable Liquids: These include substances such as fuels, solvents, alcohols, and certain chemicals that pose a fire hazard.

2. Volatile Liquids: Liquids with a tendency to evaporate readily at normal temperatures, such as some solvents and petroleum-based products.

3. Chemicals: Hazardous chemicals used in industries such as pharmaceuticals, agrochemicals, and specialty chemicals.

4. Adhesives and Sealants: These may include flammable or volatile compounds used in various manufacturing processes.

5. Paints and Coatings: Certain formulations of paints, varnishes, and coatings may contain volatile or flammable components.

6. Cleaning Solutions: Some industrial cleaning solutions contain flammable or volatile ingredients that require careful handling.

7. Fragrances and Perfumes: Certain fragrance and perfume formulations may contain alcohol or other flammable compounds.

8. Inks: Certain types of inks, particularly those used in printing and packaging industries, may contain volatile solvents.

MACHINE COMPLETE LINE IN DETAIL:

1. BOTTLE FEEDING TABLE: 

This Automatic unscrambler / rotary bottle Feeding Table is used for unscrambling and sorting for round glass or plastic bottles and feeding for the filling machine.  To make sure the bottle will be arranged in line and go the star wheel of the filling machine through the conveyor, the table is especially used for glass bottles, vials, and containers in round shapes used in the industry of cosmetics, pharmaceutical, chemical, foodstuff, etc. Read More...

2. BOTTLE WASHING MACHINE: 

The fully automatic glass bottle water washing machine is improved and perfected by Reliance Machinery. It has the advantages of beautiful appearance, reasonable layout, simple mechanism, easy operation, and stable production. It is suitable for round bottles or special-shaped bottles with shoulder rests to clean the inside and outside of the bottle. There is a manual valve under the water tank. The water in the water tank is recycled to make the bottle meet the production process requirements. The bottle is preliminarily air-dried to reduce the bottom of the bottle. water residue. Ultrasonic cleaning can be used for bottles with special requirements, which has reliable performance and high efficiency. The drum bottle washing machine has a unique structure. It uses a mechanical template to fix the bottles and wash them separately, so the bottle loss rate is low. The cleaning process is reasonable and the bottles are highly clean after washing. Water consumption is low. Simple operation and convenient maintenance. It can be produced by a single machine or used in a linked production line. Comply with GMP requirements Widely used in food, beverage, pharmaceutical, and other industries. Read More...

3. BOTTLE STERILIZATION HEATING TUNNEL: 

Purification heat radiation oven (hereinafter referred to as the oven) is equipped with advanced instruments such as touch screen, PLC programmable controller, frequency converter and American micro-pressure differential meter. It adopts 100-level purification technology, advanced temperature control system and stable operation; the oven adopts 304; it meets the requirements of pharmaceutical factory GMP production specifications. If the user has special requirements, it can be designed and manufactured separately. Main technical parameters Production capacity: Designed according to customer output Conveying method: Width 400mm (effective width), mesh belt power supply: 380V Read More...

4. BOTTLE ROTARY BUFFERING TABLE: 

This Automatic Bottle buffering rotary Table is used for unscrambling and sorting round glass or plastic bottles and in the middle of the bottle liquids filling machine.  To make sure the bottle will be arranged in line and go the star wheel of the filling machine through the conveyor, the table is especially used for glass bottles, vials, and containers in round shapes used in the industry of cosmetics, pharmaceutical, chemical, foodstuff, etc. Read More...

5. MONOBLOCK EXPLOSION RESISTANT BOTTLE FILLING AND CAPPING MACHINE: 

In industries where precision, efficiency, and safety are paramount, the introduction of the 15ml Explosion-Resistant Liquid Filling and Capping Machine marks a significant milestone. Designed to cater to small-scale production facilities handling volatile or flammable liquids, this innovative machine combines advanced technology with robust safety features to ensure seamless operations and mitigate the risks associated with hazardous substances.

Meeting the Demand for Safety and Precision:
As the demand for smaller packaging formats grows across various industries, there is a pressing need for machinery capable of filling and capping small volumes of liquid with utmost precision. However, the handling of volatile substances poses inherent safety challenges, necessitating the development of specialized equipment to address these concerns.

Key Features and Benefits:
1. Compact Design: The 15ml Explosion-Resistant Liquid Filling and Capping Machine features a compact footprint, making it ideal for space-constrained production environments.

2. Explosion-Proof Construction: Built with explosion-resistant materials and components, the machine minimizes the risk of sparks or ignition sources, ensuring safe handling of flammable liquids.

3. Precise Filling: Equipped with advanced dosing technology, the machine offers precise filling accuracy, minimizing product wastage and ensuring consistent fill volumes.

4. Sealed Enclosures: The filling and capping areas are enclosed to prevent the escape of volatile vapors and the ingress of external contaminants, maintaining product integrity and safety.

5. User-Friendly Interface: Featuring intuitive controls and a user-friendly interface, the machine facilitates easy operation and monitoring by operators with minimal training.

Applications and Industries:
The 15ml Explosion-Resistant Liquid Filling and Capping Machine caters to a wide range of industries and applications, including:
- Pharmaceutical manufacturing: Filling small vials with injectable solutions or topical medications.
- Cosmetic production: Packaging small volumes of serums, lotions, and essential oils.
- Laboratory settings: Filling reagents and diagnostic solutions in small quantities for research and testing purposes.

Ensuring Compliance and Reliability:
Manufactured in accordance with stringent safety standards and regulations, including ATEX and NFPA guidelines, the machine guarantees compliance with industry requirements. Additionally, regular maintenance and servicing ensure optimal performance and reliability, minimizing downtime and maximizing productivity.

The 15ml Explosion-Resistant Liquid Filling and Capping Machine signifies a significant advancement in safety technology tailored to the needs of small-scale production facilities. With its combination of precision, efficiency, and safety features, this innovative machine empowers manufacturers to streamline their operations while prioritizing the well-being of personnel and the integrity of their products. Read More...

MACHINE IN DETAILS: