DESCRIPTION:

Automatic Iodine Amber Glass Bottle Filling Capping Machine, a specialized solution designed by Reliance Machinery for efficient and precise packaging of iodine products in amber glass bottles. This advanced machine is specifically tailored for the pharmaceutical, laboratory, and healthcare industries, offering a seamless automated process for filling and capping amber glass bottles with iodine solutions. With its state-of-the-art technology and customizable settings, this machine ensures accurate dosing, secure capping, and high-quality packaging. The robust construction and user-friendly interface make it a reliable and versatile solution for iodine bottle packaging. Experience enhanced productivity, precision, and reliability with the Iodine Amber Glass Bottle Filling Capping Machine from Reliance Machinery.

The Iodine Amber Glass Bottle Filling and Capping Machine is a specialized piece of equipment designed to automate the process of filling and capping amber glass bottles with iodine solutions. It is specifically tailored for the pharmaceutical, laboratory, and healthcare industries where iodine is commonly used.

Reliance Machinery is a well-known manufacturer of packaging machinery, including glass dropper bottle filling and capping machines. Their machines are known for their high-quality construction, advanced technology, and user-friendly operation. They offer reliable and efficient solutions for filling and capping glass dropper bottles, meeting the specific needs of various industries.

1. Automatic Bottle Feeding: The machine is designed to automatically feed empty amber glass bottles into the filling and capping stations, eliminating the need for manual bottle placement.

2. Precision Filling System: It utilizes a high-precision filling mechanism, such as peristaltic pumps or piston fillers, to accurately dispense the iodine solution into each bottle. This ensures consistent dosing and minimizes product waste.

3. Amber Glass Bottle Handling: The machine is designed to handle amber glass bottles, which provide protection against light and help preserve the integrity of the iodine solution.

4. Automated Capping: It features an automated capping system that securely seals the bottles with caps or closures, ensuring product integrity and preventing leakage.

5. Adjustable Settings: The machine allows for easy adjustment of filling volumes, capping torque, and other parameters to accommodate different bottle sizes and iodine solution specifications.

6. User-Friendly Interface: It is equipped with a user-friendly control panel or touch screen interface, enabling operators to easily set up, monitor, and adjust the machine's operation.

7. Quality Control Features: The machine may include built-in sensors and mechanisms to detect and reject improperly filled or capped bottles, ensuring consistent quality and minimizing product defects.

8. High-Speed Production: The machine is designed for high-speed production, allowing for efficient filling and capping of a large number of amber glass bottles within a short period.

The Iodine Amber Glass Bottle Filling and Capping Machine offers manufacturers in the pharmaceutical, laboratory, and healthcare industries a reliable and efficient solution for packaging iodine products. It enhances productivity, accuracy, and consistency while ensuring the integrity and quality of the iodine solution.

FEATURE:

1. Diving type: Servo System 
2. 1 to 12 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of bottles by changing parts 
5. Various speed settings of liquid filling.
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high purity applications

SPECIFICATION:

1. Capacity: 30-100 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG - 1200KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 150ml ( dia 16 to 80mm) (Height 30 - 220mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

WORKING PRINCIPLE:

The working principle of the Iodine Amber Bottle Filling Capping Machine involves several steps to ensure accurate filling and secure capping of the amber glass bottles with iodine solution. Here is a general overview of the working principle:

1. Bottle Feeding: Empty amber glass bottles are automatically fed into the machine using a conveyor system or other feeding mechanism. The bottles are positioned and held securely in place for the filling and capping process.

2. Filling: The iodine solution is accurately dispensed into each bottle using a precision filling system. This can be achieved through peristaltic pumps, piston fillers, or other filling mechanisms. The filling volume is set and adjusted according to the desired dosage.

3. Dropper Insertion (if applicable): If the iodine product requires a dropper, a dropper insertion mechanism is employed to insert the dropper into the bottle after the filling process. This ensures convenience and ease of use for end consumers.

4. Capping: The machine features an automated capping system that securely seals the bottles with caps or closures. The caps are placed onto the bottles and tightened to ensure a tight and leak-proof seal. The capping torque can be adjusted to meet specific requirements.

5. Quality Control: The machine may incorporate quality control mechanisms such as sensors or vision systems to detect improperly filled or capped bottles. These mechanisms ensure that only bottles meeting the desired standards proceed further, while any defective bottles are rejected or diverted for rework.

6. Conveyor System: After the filling and capping process, the filled and capped bottles are transported away from the machine using a conveyor system for further processing or packaging.

Throughout the entire process, the machine's user-friendly interface allows operators to monitor and control the machine's operation, adjust settings, and address any issues that may arise.

OPTIONAL:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

TYPES OF MONOBLOCK FILLING CAPPING MACHINE:

There are several types of iodine bottle filling capping machines available, each designed to cater to different production requirements and bottle specifications. Here are some common types:

1. Automatic Piston Filling and Capping Machine: This type of machine uses piston fillers to accurately dispense iodine solution into bottles. It is suitable for high-viscosity liquids and can handle a wide range of bottle sizes. The capping mechanism securely seals the bottles with caps or closures.

2. Peristaltic Pump Filling and Capping Machine: These machines utilize peristaltic pumps to precisely fill iodine solution into bottles. They are ideal for low-viscosity liquids and offer high accuracy. The capping system ensures proper sealing of the bottles.

3. Volumetric Filling and Capping Machine: Volumetric filling machines use a predetermined volume to fill iodine solution into bottles. They are versatile and can handle various bottle sizes. The capping mechanism securely seals the bottles.

4. Rotary Filling and Capping Machine: Rotary machines are designed for high-speed production. They feature multiple filling and capping stations that work simultaneously, increasing efficiency. They can handle a large number of bottles per minute.

5. Monoblock Filling and Capping Machine: Monoblock machines combine the filling and capping processes into a single unit. They offer a compact design and are suitable for smaller production lines or limited space.

6. Semi-Automatic Filling and Capping Machine: These machines require some manual intervention, such as manually placing bottles or activating the filling and capping process. They are suitable for smaller-scale production or when automation is not required at every step.

It's important to note that the availability of these types of machines may vary depending on the manufacturer and specific requirements. Manufacturers often offer customization options to tailor the machine to the specific needs of the iodine bottle filling and capping process.

MACHINE VIDEO: