Description:

Introducing the Sterile Vaccine Vials Filling Capping Machine, a state-of-the-art solution designed for the aseptic filling and capping of vaccine vials. This advanced machine, specifically engineered for the pharmaceutical industry, ensures the highest level of sterility and precision in the packaging of vaccines. With its cutting-edge technology and stringent quality control features, this machine guarantees the integrity and efficacy of the vaccines throughout the filling and capping process.

1. Aseptic Filling: The machine is designed to maintain a sterile environment during the filling process, preventing contamination and ensuring the safety and efficacy of the vaccines.

2. High Precision Filling: It utilizes advanced filling mechanisms, such as peristaltic pumps or piston fillers, to accurately dispense the vaccine into each vial. This ensures precise dosing and minimizes product waste.

3. Automated Capping System: The machine features an automated capping system that securely seals the vaccine vials with caps or closures, maintaining the sterility of the product and preventing leakage.

4. Quality Control Mechanisms: It incorporates built-in sensors and mechanisms to detect and reject improperly filled or capped vials, ensuring consistent quality and minimizing product defects.

5. Adjustable Setting: The machine allows for easy adjustment of filling volumes, capping torque, and other parameters to accommodate different vial sizes and vaccine specifications.

6. User-Friendly Interface: Equipped with a user-friendly control panel or touch screen interface, the machine enables operators to easily set up, monitor, and adjust the machine's operation.

7. Compliance with Regulatory Standards: The Sterile Vaccine Vials Filling Capping Machine is designed to meet the stringent regulatory requirements of the pharmaceutical industry, ensuring compliance with Good Manufacturing Practices (GMP) and other relevant standards.

By utilizing the Sterile Vaccine Vials Filling Capping Machine, pharmaceutical manufacturers can ensure the safe and efficient packaging of vaccines, contributing to global healthcare efforts and the well-being of individuals worldwide.

Reliance Machinery is a well-known manufacturer of packaging machinery, including glass dropper bottle filling and capping machines. Their machines are known for their high-quality construction, advanced technology, and user-friendly operation. They offer reliable and efficient solutions for filling and capping glass dropper bottles, meeting the specific needs of various industries.

The Working Principle Of a Sterile Vials Filling Capping Machine：

The working principle of a Sterile Vials Filling Capping Machine involves a series of steps to ensure the aseptic filling and capping of vaccine vials. Here is a general overview of the working principle:

1. Vial Preparation: The machine ensures that the vials are properly cleaned, sterilized, and prepared for the filling process. This may involve processes such as washing, drying, and sterilization using methods like autoclaving or chemical sterilization.

2. Vial Feeding: Empty and sterilized vials are automatically fed into the machine using a conveyor system or other feeding mechanism. The vials are positioned and held securely in place for the filling and capping process.

3. Aseptic Environment: The machine creates and maintains an aseptic environment within the filling and capping area. This is achieved through the use of laminar airflow, sterile air supply, and other measures to prevent contamination during the process.

4. Filling: The vaccine solution is accurately dispensed into each vial using a high-precision filling mechanism. This can be achieved through peristaltic pumps, piston fillers, or other filling mechanisms. The filling volume is set and adjusted according to the desired dosage.

5. Stoppering: After the filling process, the machine inserts sterile stoppers or rubber plugs into the vials to ensure a secure seal and maintain the sterility of the vaccine.

6. Capping: The machine features an automated capping system that securely seals the vials with caps or closures. The caps are placed onto the vials and tightened to ensure a tight and leak-proof seal. The capping torque can be adjusted to meet specific requirements.

7. Quality Control: The machine incorporates quality control mechanisms such as sensors or vision systems to detect and reject improperly filled or capped vials. These mechanisms ensure that only vials meeting the desired standards proceed further, while any defective vials are rejected or diverted for rework.

8. Conveyor System: After the filling and capping process, the filled and capped vials are transported away from the machine using a conveyor system for further processing, labeling, and packaging.

Throughout the entire process, the machine's user-friendly interface allows operators to monitor and control the machine's operation, adjust settings, and address any issues that may arise.
 

Feature:

1. Diving type: Servo System 
2. 1 to 12 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of bottles by changing parts 
5. Various speed settings of liquid filling.
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high purity applications

Specification：

1. Capacity: 30-100 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG - 1200KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 150ml ( dia 16 to 80mm) (Height 30 - 220mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

Optional:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

Types Of Sterile Vials Filling Capping Machines:

There are several types of sterile vials filling capping machines available, each designed to cater to different production requirements and vial specifications. Here are some common types:

1. Automatic Rotary Sterile Vials Filling Capping Machine: This type of machine features a rotary design with multiple filling and capping stations. It offers high-speed production capabilities and is suitable for large-scale manufacturing operations.

2. Linear Sterile Vials Filling Capping Machine: Linear machines have a linear configuration with sequential filling and capping stations. They are versatile and can handle a wide range of vial sizes and production volumes.

3. Nesting Sterile Vials Filling Capping Machine: Nesting machines are specifically designed for nested vials, which are vials that are nested together in a tray or carrier. These machines ensure precise filling and capping of nested vials, maintaining the integrity and sterility of the product.

4. Single-Use Sterile Vials Filling Capping Machine: Single-use machines are designed for applications where sterility is of utmost importance. These machines use disposable components, such as single-use filling needles and capping heads, to eliminate the risk of cross-contamination.

5. Closed Restricted Access Barrier System (cRABS) Sterile Vials Filling Capping Machine: cRABS machines provide a controlled and sterile environment for the filling and capping process. They feature a closed system with restricted access, minimizing the risk of contamination and ensuring product safety.

6. Isolator Sterile Vials Filling Capping Machine: Isolator machines offer a fully enclosed and sterile environment for the filling and capping process. They provide a high level of operator and product protection, making them suitable for highly sensitive or hazardous products.

It's important to note that the availability of these types of machines may vary depending on the manufacturer and specific requirements. Manufacturers often offer customization options to tailor the machine to the specific needs of sterile vial filling and capping processes.

Machine Video: 

Application :

Medicated oil, balm oil, massage oil, beard oil, tincture, serum, CBD oil, hemp oil, cannabis oil, and cosmetic oil, hair oil, liquid drops, zinc supplement, eye drops, ear drops, saline nasal.