DESCRIPTION:

Sterile Vaginal Repair Gel Tube Filling Sealing Machine, is a specialized solution designed for the efficient and precise packaging of sterile vaginal repair gel in tubes. This advanced machine is specifically tailored for the pharmaceutical and healthcare industries, offering a seamless automated process for filling and sealing tubes with sterile gel formulations. With its state-of-the-art technology and customizable settings, this machine ensures accurate dosing, secure sealing, and high-quality packaging. The robust construction and user-friendly interface make it a reliable and versatile solution for vaginal repair gel tube packaging. Experience enhanced productivity, precision, and reliability with the Sterile Vaginal Repair Gel Tube Filling Sealing Machine.

1. High Precision Filling: The machine utilizes advanced filling mechanisms, such as peristaltic pumps or piston fillers, to accurately dispense the liquid solution into each bottle or vial. This ensures precise dosing and minimizes product waste.

2. Automated Capping System: It features an automated capping system that securely seals the bottles or vials with caps or closures, ensuring product integrity and preventing leakage.

3. Adjustable Settings: The machine allows for easy adjustment of filling volumes, capping torque, and other parameters to accommodate different bottle or vial sizes and solution specifications.

4. Quality Control Mechanisms: The machine incorporates built-in sensors and mechanisms to detect and reject improperly filled or capped bottles or vials, ensuring consistent quality and minimizing product defects.

5. Aseptic Environment (if required): For sterile pharmaceutical products, the machine can be designed to maintain an aseptic environment during the filling and capping process, preventing contamination and ensuring product safety.

6. User-Friendly Interface: Equipped with a user-friendly control panel or touch screen interface, the machine enables operators to easily set up, monitor, and adjust the machine's operation.

7. Compliance with Regulatory Standards: The Solution Filling Capping Machine is designed to meet the stringent regulatory requirements of the pharmaceutical industry, ensuring compliance with Good Manufacturing Practices (GMP) and other relevant standards.

By utilizing the Solution Filling Capping Machine, pharmaceutical manufacturers can enhance productivity, accuracy, and consistency in the filling and capping process, ensuring the quality and integrity of their liquid pharmaceutical products.

The working principle of a Sterile Vaginal Repair Gel Tube Filling Sealing Machine

Involves a series of steps to ensure accurate filling and secure sealing of tubes with sterile vaginal repair gel. Here is a general overview of the working principle:

1. Tube Feeding: Empty tubes are automatically fed into the machine using a conveyor system or other feeding mechanism. The tubes are positioned and held securely in place for the filling and sealing process.

2. Filling: The sterile vaginal repair gel is accurately dispensed into each tube using a high-precision filling mechanism. This can be achieved through piston fillers, peristaltic pumps, or other filling mechanisms. The filling volume is set and adjusted according to the desired dosage.

3. Tube Orientation: The machine ensures that the tubes are properly oriented for sealing. This may involve mechanisms to align the tubes and position them correctly for the sealing process.

4. Sealing: The machine features a sealing mechanism that securely seals the tubes. This can be achieved through various methods such as heat sealing, ultrasonic sealing, or crimping. The sealing process ensures the integrity and sterility of the vaginal repair gel.

5. Quality Control: The machine incorporates quality control mechanisms such as sensors or vision systems to detect and reject improperly filled or sealed tubes. These mechanisms ensure that only tubes meeting the desired standards proceed further, while any defective ones are rejected or diverted for rework.

6. Coding and Labeling (optional): Some machines may include additional features for coding or labeling the tubes with batch numbers, expiration dates, or other relevant information.

7. Conveyor System: After the filling and sealing process, the filled and sealed tubes are transported away from the machine using a conveyor system for further processing, packaging, and labeling.

Throughout the entire process, the machine's user-friendly interface allows operators to monitor and control the machine's operation, adjust settings, and address any issues that may arise.

The specific working principle of a Sterile Vaginal Repair Gel Tube Filling Sealing Machine may vary depending on the manufacturer and the specific design of the machine.

CHARACTER:

1. Diving type: Servo System 
2. 1 to 12 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of bottles by changing parts 
5. Various speed settings of liquid filling.
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high purity applications

SPECIFICATION:

1. Capacity: 30-100 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG - 1200KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 150ml ( dia 16 to 80mm) (Height 30 - 220mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

OPTIONAL:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

MACHINE VIDEO: