DESCRIPTION: 

The monoblock cosmetic cream jar filling and capping machine, designed to streamline the production process of filling and sealing / Capping cosmetic jars with precision and efficiency. This innovative machine ensures consistent product quality, reduces manual labor, and increases output, making it an essential tool for cosmetic manufacturers seeking to optimize their operations. With customizable features and user-friendly controls, it meets the diverse needs of the cosmetics industry while maintaining high standards of hygiene and safety.

PRODUCTS PROCESS: 

1. Jar Loading: Empty cosmetic jars are manually or automatically loaded onto the conveyor belt of the machine, ready for the filling process.

2. Jar Filling: The machine dispenses the desired amount of cosmetic cream or product into each jar. This can be controlled through adjustable settings to ensure precise filling.

3. Leveling: After filling, the machine may have a leveling mechanism to ensure the surface of the product is smooth and even inside the jar.

4. Cap Pick Up and Placement: Caps or lids are placed onto the filled jars either manually or automatically, depending on the machine's design.

5. Capping / Sealing/ Closing: The machine securely tightens the caps onto the jars, ensuring a proper seal to prevent leakage and maintain product integrity.

6. Labeling and Coding (Optional): Some machines may include additional features for labeling or coding jars with batch numbers, expiration dates, or other relevant information.

7. Quality Control:Throughout the process, the machine may incorporate quality control measures such as sensors to detect improperly filled or capped jars, ensuring only high-quality products move forward in the production line.

8. Finish: Once the jars are filled, capped, and checked for quality, they are unloaded from the machine, ready for further packaging and distribution.

FEATURE:

1. Four Piston Pumps: The machine is equipped with four piston pumps, which are responsible for the precise and consistent filling of bottles. These pumps can handle a variety of liquid viscosities, from water-like to highly viscous products, ensuring versatility across different industries such as food and beverage, pharmaceuticals, and cosmetics.

2. Inline Filling System: The inline filling system means that bottles are filled in a straight line, which optimizes the space and improves the efficiency of the filling process. This setup is ideal for production lines with limited space.

3. Automatic Capping: After the filling process, bottles are automatically capped by the machine. This feature ensures that the caps are securely and correctly placed, minimizing the risk of product contamination and ensuring product integrity.

4. Control System: The machine is typically equipped with a sophisticated control system, allowing for easy adjustments of filling volumes, pump speed, and other operational parameters. This ensures that the machine can be quickly adapted to different bottle sizes and product types.

5. Construction Material: The machine is usually constructed from high-quality stainless steel, making it durable, easy to clean, and compliant with the hygiene standards required in many industries.

6. Safety Features: Safety features are integrated into the design to protect the operators. These may include emergency stop buttons, guards, and sensors to detect bottle jams or other issues.

This machine is suitable for a wide range of applications, including but not limited to:

- Food and Beverage: For filling sauces, oils, syrups, and other food products.
- Pharmaceuticals: For filling liquid medicines, sanitizers, and other health-related products.
- Cosmetics: For filling creams, lotions, shampoos, and other personal care products.

WORKING PRINCIPLE STRUCTURE: 

Conveyor system
The system consists of a motor, chain plate, pad, sprocket, etc. The sprocket is made of hard nylon and has reasonable structure, is lightweight, and has durability. The overall structure is made of 1.5 mm thick "304" stainless steel. The appearance is beautiful and generous, the lines are smooth and graceful, and the maintenance is simple and time-saving

Specification：

1. Capacity: 45 - 90 bottles/min 
2. Filling Volume: Recommended 30-500ml
3. Filling Accuracy: ±1% - ± 1.5%

4. Application:  Dia of bottle：Φ 30mm~ Φ 110mm
                       Height of bottles：50mm~220mm
                       Inner bottle neck dia：Φ 10mm
~ Φ 15mm ( suit for 6.5mm filling nozzles ) Over Φ 15mm ( suit for 13mm filling nozzles )
5. Power Supply: 220V/ 110V /  50-60Hz / single phase
6. Power Supply: 3.5KW
7. Dimensions: 3100(L) x 1200 (W) x 1750 (H) mm
8. Weight: 900Kg

OPTIONAL:

1. Customized hopper for the material storage 

2. Servo drive for the filling pump 

3. Anti-dripping filling nozzles 

4. Guiding system for the bottleneck 

5. Convery feeding for special shapes of containers

Filling System / Pumps Optional:

The working principle of the automatic in-line solution filling machine is: that the forward and backward movement of the cylinder drives the piston in the cylinder to reciprocate to complete the filling work. When the cylinder moves backward, it pulls the piston backward, the discharge check valve closes, the feed check valve opens, and negative pressure is generated in the front chamber of the material cylinder. The material in the supply barrel is pressed into the feed pipe by atmospheric pressure and enters the cylinder through the feed check valve tee to complete the material suction work. When the cylinder moves forward, it pushes the piston forward, the feed check valve closes, the discharge check valve opens, and the piston squeezes the material. The material enters the discharge pipe through the discharge check valve in the discharge joint and finally enters the empty bottle to be filled through the filling head to complete the filling work. The piston filling machine performs a single mechanical simple action for each filling, so it has high filling accuracy and stability for every regular container.

Filling head system
Automatic in-line solution filling machine: When the filling head discharges material, the filling head extends into the container, and the anti-drip mandrel is opened through the cylinder. When the filling is completed, the mandrel blocks the filling head to prevent dripping. Equipped with a drip chute device according to customer requirements to prevent dripping

Filling and volume adjustment system
For the fully automatic in-line solution filling machine, the filling volume adjustment is determined by the user according to the weight of the required filling material (grams) or the volume of the filling bottle (milliliters ml). Because the specific gravity of the material or the volume of the filling bottle is different, the filling volume and the data corresponding to the human-machine interface are different. Determine the filling volume by directly adjusting the data on the human-machine interface, which is simple and easy to understand.

These Complete Turnkey Solutions can accommodate a wide variety of liquid products as well as different pump options:
1. Piston Pumps
2. Peristaltic Pumps
3. Gear Pumps
4. Ceramic Pumps

1. Peristaltic Pump: These pumps use rotating rollers or shoes to compress flexible tubing, creating a vacuum that draws the product into the tubing and then expels it into the containers. Peristaltic pumps are suitable for handling viscous products like creams and gels and are often chosen for their ability to maintain product integrity and hygiene.

2. Piston Pump: Piston pumps operate by drawing product into a cylinder and then pushing it out through a nozzle into the containers. They offer high precision and are capable of handling a wide range of viscosities. Piston pumps are often used for filling creams, lotions, and other thick liquids in cosmetic applications.

3. Gear Pump: Gear pumps use rotating gears to move the product from the inlet to the outlet. They are suitable for both low and high-viscosity products and offer precise control over filling volumes. Gear pumps are commonly used in cosmetic filling machines for creams, lotions, and serums.

4. Diaphragm Pump: Diaphragm pumps use a flexible diaphragm to create suction and discharge product. They are gentle on delicate products and can handle high-viscosity fluids with ease. Diaphragm pumps are favored for filling creams, emulsions, and other cosmetic formulations.

MACHINE VIDEO:

APPLICATION:

Face cream, cosmetic cream, shampoo, lotion, paste