DESCRIPTION:

RELIANCE The Model RVF Automatic Lip Gloss Roll On Glass Tube Bottle Monoblock Filling Capping Machine is designed for filling bottles/vials/tubes with hair oil, lip oil, skin oil, nail oil, perfume, massage oil, CBD oil, essential oil, hemp oil, cannabis oil with the function of automatic liquid filling, pick up and place on metal or glass/plastic rollers and stoppers, then sealing them with screw caps or plastic or aluminum lids. These machines are widely used in pharmaceutical, cosmetic, Tincture medical oil, and other industries where precise filling and sealing of bottles are required. 

The Monoblock Filler and Capper machine is the all-in-one solution for any liquid filling and capping process. This equipment combines two or more liquid filling and capping operations in one single machine base and assures the traceability of each bottle while it is inside of the Monoblock. Reliance's RVF Model Monoblock filling and capping machine is a single machine that has multiple applications. 

SPECIFICATION:

PROCESS: 

1. Bottle feeding: Empty roll-on bottles are loaded onto a conveyor system or a feeding mechanism that transports them to the filling station.

2. Filling station: The bottles reach the filling station, where a filling mechanism is employed to dispense the desired amount of liquid into each bottle. This can be achieved through various methods such as piston filling, peristaltic pumps, or gravity filling.

3. Liquid filling: The filling mechanism accurately measures and dispenses the liquid into the bottles. It ensures consistent filling levels to maintain product quality and prevent overfilling or underfilling.

4. Cap feeding: While the bottles are being filled, caps are fed into the capping station. This can be done through a cap feeding system or manually loaded by an operator.

5. Capping station: Once the bottles are filled, they move to the capping station. The capping mechanism securely places the caps onto the bottles, ensuring proper sealing. This can be achieved through methods like screw capping, snap-on capping, or press-on capping, depending on the design of the roll-on bottles.

6. Inspection and labeling: After capping, the bottles may undergo inspection to check for any defects or inconsistencies. Additionally, labeling or coding systems can be integrated into the machine to apply labels or codes onto the bottles.

FEATURE: 

1. Diving type: Servo System or mechanical drive
2. 1 to 4 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of roll-on bottles by changing parts, such as round tube bottles, and square glass roll-on bottles, oval roll-on bottles. 
5. Various speed settings of liquid filling, suited for small speeds 30 bottles/min, standard speed 60 bottles/min. 
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high-purity applications

SPECIFICATION:

1. Capacity: 30-60 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 30ml ( dia 16 to 25mm) (Height 30 - 150mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

OPTIONAL:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door, door open, machine stop automatically. 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

MACHINE VIDEO:

APPLICATION:

Perfume, deodorant, cologne, beard oil, tea tree oil, massage oil, essential oils, light makeup remover, intimate oils, nail polish removers, dye, or any other similar viscosity cosmetic product.