RVI Sterile Pharma Vials Liquid Level Visual Inspection System
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WORKING PRINCIPLE
The equipment integrates a high-resolution industrial camera, a dedicated custom light source, an image processing controller, and a rejection mechanism. During production line operation: Bottles are stably conveyed to the inspection station via the infeed mechanism, ensuring precise positioning without shaking; The industrial camera captures high-definition images of the vial’s liquid level area at high speed; A professional vision algorithm automatically identifies the liquid level boundary, compares it with the standard liquid level range, and determines whether the liquid level is acceptable; Qualified products pass through normally, while unqualified products are automatically removed from the production line by the pneumatic rejection mechanism; Inspection data and images are recorded throughout the process, supporting production statistics, quality traceability, and audit tracking.
| Model | RVI-30 | RVI-60 | RVI-100 |
| Công suất | 1800 bottles/hour | 3600 bottles/hour | 6000 bottles/hour |
| Function | Fill level, cap, stopper, tamper ring, code, logo, FMS, | ||
| Application | Water line liquid for the pharma, bio, and cosmetic industry | ||
| Camera | 1 Unit | 1-2 Units | 1-4 Units |
FEATURE
Pharmaceutical-grade high-precision level detection with an accuracy of ±0.1mm, capable of detecting minute level deviations and fully meeting the dosage control requirements for pharmaceutical filling.
Compatible with vials of various sizes (2ml-50ml) and brown vials, resistant to bottle scratches, reflections, and water mist interference, without damaging the bottle body or stopper area.
GMP compliant design: The entire machine is made of 304/316L stainless steel with rounded transitions, no dead corners, easy cleaning, and corrosion resistance, suitable for cleanroom use; supports data storage, log recording, and access control, meeting audit trail requirements.
Non-contact, non-destructive testing: The entire process is contactless, without compression or secondary contamination, preserving the sterile environment and not affecting the quality of the bottle body and seal.
High-speed and stable: Compatible with high-speed filling lines of 100-600 bottles/minute, with stable operation and extremely low false positive and false negative rates.
Simple to operate, quick-change touch-screen human-machine interface, visual parameter settings; changing bottle type is as simple as calling up the formula, and the changeover can be completed within 5 minutes.
Data and traceability functions automatically calculate the pass rate, output, and number of non-conforming products, save test images and time information, and support report export to meet the quality system audit requirements of pharmaceutical companies.
FAQ
1. What is a GMP prefilled syringe vision inspection machine?
A GMP prefilled syringe vision inspection machine uses automated camera technology to inspect syringes for visible defects, particles, filling issues, component defects, and other quality problems during pharmaceutical production.
2. What does a prefilled syringe vision inspection system detect?
It can detect particles, improper filling levels, syringe component defects, plunger position, labeling errors, container damage, and other visible defects, depending on the inspection configuration.
3. Why is vision inspection important for pharmaceutical quality control?
Automated vision inspection provides consistent, high-speed quality control and helps identify defective prefilled syringes before they reach downstream packaging or the market.
4. Is this syringe inspection machine GMP compliant?
The machine can be designed and manufactured for GMP-compliant pharmaceutical production, with hygienic construction, automated inspection processes, and configurable quality control functions.
5. Can the vision inspection machine be integrated into a syringe production line?
Yes. The prefilled syringe inspection machine can be integrated with filling, stoppering, labeling, packaging, and other pharmaceutical production equipment for automated quality inspection.
GMP & SAFTY
1.Product Protection & Contamination Control (GMP)
These features ensure the product remains sterile, unadulterated, and consistent from the first bottle to the last.
Material Compatibility:
1.1 Product-contact parts must be made of AISI 316L stainless steel, medical-grade silicone, or FDA-approved plastics to prevent chemical leaching and corrosion.
1.2 Sanitary Design: Machines require smooth surfaces, minimal crevices, and tri-clamp connections to eliminate areas where bacteria can grow.
1.3 CIP/SIP Capabilities: Clean-in-Place (CIP) and Sterilization-in-Place (SIP) systems allow automated cleaning and steaming of fluid pathways without dismantling the machine.
1.4 Laminar Airflow & Isolation: RABS (Restricted Access Barrier Systems) or Isolators supply HEPA-filtered air to maintain a sterile zone over the open containers.
1.5 Drip and Splash Controls: Anti-drip nozzles and diving nozzles (which lower into the bottle during filling) prevent product from spilling onto the container rims, which could ruin the cap seal.
2. Operator Safety & Machine Protection
These features protect the workers operating the line and prevent catastrophic machine damage.
2.1 Interlocked Physical Enclosures: Transparent polycarbonate or tempered glass doors prevent operators from reaching into moving parts. Opening a door instantly cuts power to the moving components.
2.2 Emergency Stop (E-Stop) Buttons: Highly visible, mushroom-headed buttons must be placed at multiple accessible points around the machine to halt operations immediately.
2.3 Capping Torque Control: Magnetic clutches or servo-driven capping heads prevent over-torqueing (which can shatter glass or strip plastic caps) and under-torqueing (which causes leaks).
2.4 Low Noise Levels: Sound-dampening enclosures keep noise levels below OSHA-mandated limits (usually under 85 dBA), especially around noisy cap-sorting bowls.
WHY RELIANCE
Shanghai Reliance Machinery Co., Ltd. is a professional manufacturer of pharmaceutical liquid filling and packaging equipment, providing complete turnkey solutions for sterile liquid production.
1. Our oral spray filling systems feature:
2. Customized engineering solutions
3. High-speed servo filling technology
4. Automatic spray pump assembly
5. Intelligent vision inspection
6. FDA & GMP compliant hygienic design
7. Validation documentation (DQ, FAT, SAT, IQ, OQ, PQ)
8. Global installation and technical support
9. SCADA and MES integration
10. Long-term spare parts and after-sales service
OPTIONAL
Slosh Compensation
Foam Compensation
Closure Color
Pattern Inspection
Date Code Inspection
Closure Defect Inspection
Pressure Inspection
Quantitative Analysis
Label Inspection
