Multi Function 30ML Eye / Ear Dropper Bottle Filling Plugging Capping Inspection Machine
The Multi Function 30ML Eye / Ear Dropper Bottle Filling Plugging Capping Inspection Machine is an automatic pharmaceutical liquid filling solution for 30ml eye drop, ear drop, nasal drop, and other small-volume dropper bottles. The machine integrates bottle positioning, peristaltic pump filling, inner plug insertion, servo capping, and online inspection in one compact system. With automatic plug and cap detection, no-bottle-no-fill control, and automatic rejection of defective bottles, it helps improve filling accuracy, production efficiency, and packaging consistency. The machine can reach up to 3,600 bottles/hour and can be customized according to bottle, closure, liquid, and production requirements.
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技术规格
DESCRIPTION
Multi-function monoblock design: Integrates filling, plugging, capping, and inspection in a compact machine.
High-accuracy liquid filling: Peristaltic pump technology supports precise and repeatable filling of pharmaceutical liquids.
Automatic bottle feeding: Bottles are automatically positioned and transferred through each operating station.
Automatic inner plug insertion: The machine accurately places and inserts the inner plug before capping.
Servo-driven capping: Servo capper provides controlled and repeatable capping performance for dropper bottles.
Closure detection: Sensors detect missing inner plugs and missing or incorrectly positioned outer caps.
Online inspection: Automatic inspection identifies defective or incorrectly assembled bottles and rejects them from the production line.
No bottle, no filling: The filling system prevents product dispensing when a bottle is not correctly detected.
PLC + HMI control: User-friendly controls allow operators to set, monitor, and adjust machine parameters.
Pharmaceutical-grade construction: Product-contact components can be manufactured from suitable stainless-steel materials according to product and process requirements.
Quick format changeover: Change parts can be customized for different bottle and closure specifications.
FEATURE
The Multi Function 30ML Eye / Ear Dropper Bottle Filling Plugging Capping Inspection Machine is an automatic monoblock solution designed for the precise filling, plugging, capping, and inspection of small plastic or glass dropper bottles. It is suitable for pharmaceutical eye drops, ear drops, nasal drops, and other low-volume liquid products.
The machine integrates bottle feeding, liquid filling, inner plug insertion, cap placement, screw capping, and online inspection into one compact production system. A peristaltic pump provides accurate and gentle liquid dosing, while servo-driven capping technology helps achieve stable and repeatable closing performance.
Designed for pharmaceutical manufacturing, the machine features automatic bottle and closure detection, no-bottle-no-fill control, and rejection of unqualified bottles. With a production capacity of up to 3,600 bottles/hour, it provides an efficient solution for manufacturers looking for a reliable 30ml eye drop filling machine or ear drop filling machine.
常见问题解答
1.What products can the 30ML eye drop filling machine handle?
It is designed for low-volume liquid products such as eye drops, ear drops, nasal drops, and similar pharmaceutical liquids.
2. What filling system is used on the machine?
The machine uses a peristaltic pump filling system, which is suitable for accurate dosing of pharmaceutical liquids and can help simplify product-contact changeover.
3. Can the machine detect missing plugs or caps?
Yes. Sensors can detect missing inner plugs and incorrect or missing outer caps. Unqualified bottles can be automatically rejected.
4. What is the production speed of the 30ml filling machine?
The standard configuration can reach up to 3,600 bottles per hour. Actual speed depends on the bottle, liquid, closure design, and final machine configuration.
5. Can the filling plugging capping machine be customized?
Yes. The machine can be customized for different bottle shapes, filling volumes, dropper plugs, screw caps, filling pumps, inspection requirements, and production capacities.
SOFTWARE
1. Modern ear drop filling machines utilize PLC-HMI systems and servo-driven indexing to automate filling, plugging, and capping and inspection rejection.
2. Digitalization focuses on 21 CFR Part 11 compliance, recipe-based volume control, and real-time SCADA integration to minimize human contamination, eliminate waste, and ensure batch traceability.
3. Core Software & Digital Features
PLC & HMI Controls: Program Logic Controllers (PLCs) paired with touchscreens allow operators to adjust dosing volumes and line speeds, and save pre-calibrated bottle profiles (“recipes”).
4. Servo-Driven Precision: Replaces mechanical gears with servo motors to achieve dosing accuracies of up to ± 0.5% for high-precision filling.
5. SCADA Integration: Connects the filling machine to a centralized manufacturing execution system (MES) for real-time monitoring, production logging, and predictive maintenance.
6. Audit Trail & Security (21 CFR Part 11): Ensures secure user logins, electronic signatures, and tamper-proof batch records for strict pharmaceutical regulatory compliance.
7. Automated Rejection Logic: Software communicates with inline sensors to trigger “No bottle – No fill”, “No plug – No cap”, and bottle rejection if parameters are missed.
8. Digital Upgrades to Consider: If you are looking to upgrade or digitize an existing packaging line, consider the following implementations:
9. Peristaltic Dosing: Upgrading to peristaltic pump-based systems ensures the liquid path is entirely closed and sterile, often allowing for clean-in-place (CIP) digital routines.
10. Vision Systems: Integrate smart cameras to digitally verify cap torque, label placement, and fill-level compliance.
11. OEE Tracking: Add digital sensors to calculate Overall Equipment Effectiveness (OEE) and track machine downtime.
SUPPORT & SERVICE
Pharma Liquid Filling Line Technical Support and Services
Our technical support and services team is dedicated to providing our customers with the highest quality of support and services for their Pharma&Cosmetic&Bio Liquid Filling Lines. We offer a wide variety of services, including:
1. Installation and training
2. Troubleshooting and repair
3. Preventative maintenance
4. Software updates
5. Customized solutions
These services are available 24/7 to ensure that our customers are always receiving the best possible support and service for their Sterile Liquid Bottle Filling Capping Packing Lines. If you have any questions, please don’t hesitate to contact us.
