Top Open Cartoner Machine
A Top-Open Pharma Vial Cartoner Machine is an automatic pharmaceutical packaging machine that loads glass vials into cartons through the open top. It is suitable for pharmaceutical manufacturers requiring reliable secondary packaging for sterile or non-sterile vial products.
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DESCRIPTION
The Top-Loading Pharma Vial Cartoner Machine is designed to automate the secondary packaging of pharmaceutical glass vials into cartons through a top-loading process. It integrates carton feeding, carton opening, vial grouping and loading, and carton closing to improve packaging efficiency and consistency.
Suitable for pharmaceutical manufacturers handling sterile and non-sterile vial products, the machine can be customized for different vial sizes, carton dimensions, and packaging configurations. Optional features include automatic folded leaflet insertion, online printing of batch numbers and expiry dates, vision inspection, and automatic rejection of defective cartons. These functions help enhance packaging quality control and product traceability.
Designed with pharmaceutical packaging requirements in mind, the machine can be integrated with upstream inspection, labeling, or other packaging equipment to support a complete production line. Its flexible configuration makes it suitable for pharmaceutical companies seeking a reliable vial cartoning solution tailored to their production capacity and packaging needs.
FLOW CHART:
SPECIFICATION
| Running speed | 20-60 (boxslmin) |
| Size Range of Cardboard Box | Min. 85X37X40 mm |
| Size of unfolded leaflet | Max.180 X 60 X 65 mm |
| 80-170X 125-260 mm | |
| Size of folded leaflet | 80-170×30-60 mm |
| Quality of Operation Manual | 55一70g/m² |
| Quality of Cardboard Box | 300-350g |
| Total Power | 3.5Kw |
| Power | (three phase four wire) 380V 50Hz |
| Machine Dimension | 7200 X 2600 X 1750mm |
| Weight | 1500Kg |
| Leaflet Folding Machine | Wide: 210mm or 350mm, 4 or 6 times folding |
| Folding Specs | Max 320 Paper/min（Length Max 320mm） Max 120 Paper/min（Length Max 320mm） |
| Format ( Optional) | Small（ W*L）60*90mm
Standard（W*L) 160*320mm Big（W*L）350*650mm |
| Drive | Chain or gear belt |
| Optional Parts | Additional Height 450/575/650mm/V2A Safe Cover |
| Modell | FA 21/4 SVA/21 CARTONAC 91 FA 21/6 SVA/21 CARTONAC 91 FA 35/4 SVA/21 CARTONAC 91 FA 35/6 SVA/21 CARTONAC 91 |
LAYOUT:
Häufig gestellte Fragen
1.How to get customized solutions and quotation?
Email us your URS documents, if not, tell us what product you want to pack, the size and your requirement on the output. It is better to attach product pictures.
2. What documentation you can offer for the pharma cartoner machine?
RELIANCE Machinery offers comprehensive validation documentation, including User Manual, FAT (Factory Acceptance Test), SAT (Site Acceptance Test), IQ (Installation Qualification), OQ (Operational Qualification), and PQ (Performance Qualification) protocols. These documents ensure that the equipment meets all regulatory and operational requirements
3. How to get the spare parts?
Contact our salesman and provide the nameplate of the machine and the Part No. on the parts, if not, you can offer clear photos.
4. Does the cartoner support online printing and inspection?
Yes. Optional systems can print batch numbers and expiry dates, inspect packaging quality, and automatically reject defective cartons.
5. Can the machine meet pharmaceutical GMP requirements?
It can be designed to support applicable GMP requirements. Final compliance depends on the machine configuration, documentation, qualification, and relevant regulations.
TRACK & TRACE
A Track & Trace system is a solution designed to ensure reliability throughout the production and consumption lifecycle by managing the history of production and supply, thereby preventing product counterfeiting and theft. This is achieved by generating unique serial numbers during the production process and tracking the production history through printing and scanning. The entire journey—from production to supply—can be monitored transparently via the system.
1. Rapid troubleshooting by tracing the root causes of product recalls
2. Flexible application, regardless of product type
3. Fast and accurate barcode verification using vision systems
4. Data management via an intuitive, streamlined interface
5. Real-time operational status monitoring through proprietary software
6. Comprehensive tracking of the entire packaging process, from initial production to final palletizing
FEATURE
1.Top-load carton design: Loads vials vertically through the open top of the carton.
2.Flexible vial formats: Can be customized for different vial diameters, heights, and carton dimensions.
3.Optional leaflet insertion: Adds folded package inserts when required.
4.Online coding and inspection: Optional printing, vision inspection, and automatic rejection.
5.Pharmaceutical packaging integration: Can connect with upstream inspection or labeling equipment.
