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Monoblock Cosmetic Face Cream Jar Filling Capping Machine

Piston Filling Machine is fully automatic equipment to fill various materials, such as cream, paste, and lotion. It is generally connected with other automatic equipment in a filling production line


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DESCRIPTION:


 

RVF120/220  Single / Double Lines Cosmetic/ 6 nozzles Piston Filling Machine is fully automatic equipment to fill various materials, such as cream, paste, and lotion. It is generally connected with other automatic equipment in a filling production line, such as a jar feeding table, jar air-jet washing/ cleaning machine, jar capping machine, jar labeling machine, and jar cartoner machine. With the design of single/double individual filling nozzles and conveyors/belts, this machine achieves fast and high accuracy filling. 

 

The Automatic 6 Nozzles Piston Filler Machine RVF220 utilizes a linear conveyor, with a servo motor controlling the fast, precise, simultaneous filling of all six nozzles. For safety, the automatic bottle detection sensor stops the nozzles when a space is detected. The emergency stop button allows immediate ceasing of all operations if needed. The 6 nozzles piston filling machine has a wide filling range, suitable for any particle-free and various low viscosity liquids on the market, including medicine, chemicals, oils, dairy, soy sauce, lotion, body wash, detergent, and other such free-flowing liquids. The touchscreen HMI makes changing products quick and easy and reduces downtime between batches. When changing products, there are no parts that need to be replaced. It’s perfect for large-scale production because of its six nozzles, wide filling range, and precise filling levels. The stainless-steel frame guarantees resilience and ease of maintenance.

 

 

 

 

FEATURES:


 

• High-class Japanese Mitsubishi servo motor for accurate and speedy production.

• Filling speed, volume, and time interval can be set with the PLC control system’s color HMI touch panel.

• Automatically saves filling parameters for future operation and setting.

• Automatic bottle spacer and positioning system for continuous operation

• Multiple filling modes for different liquids (above/below the liquid surface or fixed-point filling).

• Equipped with an emergency button and production warning system for safety concerns.

• Tricolor warning lights

• Production detecting system prevents bottle jam.

• Any leaking problem can be immediately detected and corrected.

• Ball-valve shut-off nozzle prevents liquid from dripping.

• Made of anti-corrosion stainless steel that meets cGMP standards.

• Suitable for different bottle shapes – round, oval, square, or flat-based bottles.

• Stainless steel conveyor frame and bottle guide.

• The filling tank sends material directly into bottles to reduce contamination.

• Smart filling reduces filling errors when there are no bottles.

• Diving filling nozzles prevent splashing and foaming.

• Bottle separating system positions bottles accurately.

• Multiple-gear pump control simultaneous precise filling.

• Closed filling system for safety and hygiene.

• Numbers of gear pumps fill simultaneously to achieve high accuracy at high speed.

• Equipped with a spacer to make precise filling positions.

• Accumulated tray underneath nozzles.

• Can be connected with the production line or work independently.

 

 

 

 

SPECIFICATION:

 

Model
RVF2
RVF4
RVF6
RVF8
Voltage
110/220V 50-60HZ 800W
Filling Range
5-100m/10-300ml/50-500mI/100-1000ml/500-3000m/1000-5000ml
Working Speed
(based on water)
10-40bottles/min
20- 50bottles/min
30-70bottles/min
40-80bottles/min
Filling Accuracy
≤+1%
Air Pressure
0.5-0.7MPa
Conveyor size
About 1990*100mm(L*W)
Size of filling nozzle
φ10mm
Size of air compressor connector
φ10mm
Machine weight
220kg
260kg
300kg
650kg
Dimension
200x120x230cm
200x120x230cm
250x130x230cm
280x130x250cm

 

 

 

 

 

PROCESSING:


 

This machine can complete a series of operations such as container air cleaning, filling, pressing in, capping, screwing, and discharging of the inner cap. After the bottle is filled manually, the equipment will automatically fill the bottle. After the filling process is completed, the cap is manually capped. The abrasive tool sends the filled container to the capping place for capping, and then the robot sends the finished product.
 

 

Prepare empty glass or plastic jars/containers/ bottles - container rotary table feeding - container filling ( no container no fiill ) - piston dosing pump / screw caps sorting and feeding - caps place on ( no contaners no caps on ) - caps close - finish

 

 

Model / Manufacture

RVF120/ Shanghai Reliance Machinery Co

Delivery Time

45 days to 60 days

Production Capacity

30 - 80 BPM

Packaging Details

Features Dispensing volume with this  Automatic Inline Positive Displacement Pump Filler is accurately measured by  reading the revolutions of the pump and motor assembly.

 

Fill rates can be modulated by varying  the motor speeds with ramp up and ramp down capability guaranteed to result  in a clean end to your fill cycle.

 

Our Automatic Inline Positive  Displacement Pump Filler easily handles a wide range of container sizes/ fill  volumes and product types.

 

Some of the products this machine easily  fills are cosmetic creams/ heavy sauces/ various shampoos and conditioners/  honey/ gels/ pastes/ and car wax.

 

With simple tool-less cleaning and our  PLC control system product changeover is extraordinarily fast and easy. This  Automatic Pump Filler is built with a 48 heavy duty stainless steel frame.

 

All contact parts are made of food grade  materials. With our advanced color touch screen PLC control system/ you can  easily set up multiple fill stages to match the filler with your specific  product characteristics.

 

For example/ one filling stage could  initiate the filling process at a slower speed to minimize splashing/ then  rapidly increase fill speed for optimum output/ and return to a reduced fill  speed to provide necessary control at climax. This customization allows for  the user to control all stages of the product filling operation.

 

Features Accuracy

 

Easy to use and easy to adjust the  volume dispensed with a simple control setting Control of both pump speed and  position during the fill cycle guarantees accurate filling Speed

 

Up to 80 containers per minute  Changeover is quick with ability to store multiple programs in the PLC  controller All machine adjustments are designed for fast changes  Customization

 

Construction materials/ contact parts/  pump style/ number of fill heads/ and other options allow simple  customization to your filling need

 

 

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