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Automatic Vacuum Filling Capping Machine

A vacuum filling machine is a type of packaging machine used in the food and beverage industry to fill bottles, jars, and other containers with liquid products such as juices, sauces, and dressings.

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DESCRIPTION: 


A vacuum filling machine is a type of packaging machine used in the food and beverage industry to fill bottles, jars, and other containers with liquid products such as juices, sauces, and dressings.

This machine works by removing the air from the container and then filling it with the liquid product, creating a vacuum inside the container. The vacuum filling process helps to prevent the product from oxidizing or spoiling, which can extend its shelf life.

The machine typically consists of a filling nozzle, a vacuum pump, and a product tank. The filling nozzle is inserted into the container, and the vacuum pump removes the air from the container, creating a vacuum. Once the vacuum is created, the liquid product is pumped from the product tank and into the container, filling it to the desired level.

Vacuum-filling machines can vary in size and capacity, depending on the needs of the production line. They can be manual or fully automated, with some models featuring multiple filling nozzles for increased efficiency.

 

 

 

 

PRODUCTS PROCESS: 


This machine uses an electronically controlled cylinder as the filling power. After the filling container reaches the left end of the conveyor table and is transported to the designated position under the force of the conveyor chain plate, the positioning cylinder performs positioning. The lifting cylinder moves downward, and the filling nozzle dives in and fills. The filling amount and filling time are carried out in an orderly manner according to the settings. After a certain delay, the lifting cylinder moves upward, the positioning cylinder resets and the container containing a certain amount of liquid is transported to the right end to complete a working cycle.
 

 

 

 

 

FEATURE:



1) Material contact surface: SUS316L.

2) Main structure: Stainless Steel. Frame: Transparent PC. Working platform: SUS304.

3) Servo driven system is used to control the filling volume and accuracy, parameters setting and adjustment freely 

4) Single or Double filling lines work independently to increase production speed.

5) Use friendly PLC and HMI interface

6) Use single and double speed adjustable 1.8m PU conveyor, driven by frequency motor.

7) Use photoelectric control for bottle absence. No bottle, no filling.

8) Easy to disassemble the material contact parts for cleaning.

 

 

 

This machine is suitable for a wide range of applications, including but not limited to:

- Food and Beverage: For filling sauces, oils, syrups, and other food products.
- Pharmaceuticals: For filling liquid medicines, sanitizers, and other health-related products.
- Cosmetics: For filling creams, lotions, shampoos, and other personal care products.

 

 

 

 

WORKING PRINCIPLE STRUCTURE: 


 

Conveyor system
The system consists of a motor, chain plate, pad, sprocket, etc. The sprocket is made of hard nylon and has reasonable structure, is lightweight, and has durability. The overall structure is made of 1.5 mm thick "304" stainless steel. The appearance is beautiful and generous, the lines are smooth and graceful, and the maintenance is simple and time-saving

 

Specification:

1. Capacity: 45 - 90 bottles/min 
2. Filling Volume: Recommended 30-500ml
3. Filling Accuracy: ±1% - ± 1.5%

4. Application:  Dia of bottle:Φ 30mm~ Φ 110mm
                       Height of bottles:50mm~220mm
                       Inner bottle neck dia:Φ 10mm~ Φ 15mm ( suit for 6.5mm filling nozzles ) Over Φ 15mm ( suit for 13mm filling nozzles )
5. Power Supply: 220V/ 110V /  50-60Hz / single phase
6. Power Supply: 3.5KW
7. Dimensions: 3100(L) x 1200 (W) x 1750 (H) mm
8. Weight: 900Kg

 

 

 

 

MORE INFORMATION:


 

 

 

Model / Manufacture

RVF120/ Shanghai Reliance Machinery Co

Delivery Time

45 days to 60 days

Production Capacity

30 - 80 BPM

Packaging Details

Features Dispensing volume with this  Automatic Inline Positive Displacement Pump Filler is accurately measured by  reading the revolutions of the pump and motor assembly.

 

Fill rates can be modulated by varying  the motor speeds with ramp up and ramp down capability guaranteed to result  in a clean end to your fill cycle.

 

Our Automatic Inline Positive  Displacement Pump Filler easily handles a wide range of container sizes/ fill  volumes and product types.

 

Some of the products this machine easily  fills are cosmetic creams/ heavy sauces/ various shampoos and conditioners/  honey/ gels/ pastes/ and car wax.

 

With simple tool-less cleaning and our  PLC control system product changeover is extraordinarily fast and easy. This  Automatic Pump Filler is built with a 48 heavy duty stainless steel frame.

 

All contact parts are made of food grade  materials. With our advanced color touch screen PLC control system/ you can  easily set up multiple fill stages to match the filler with your specific  product characteristics.

 

For example/ one filling stage could  initiate the filling process at a slower speed to minimize splashing/ then  rapidly increase fill speed for optimum output/ and return to a reduced fill  speed to provide necessary control at climax. This customization allows for  the user to control all stages of the product filling operation.

 

Features Accuracy

 

Easy to use and easy to adjust the  volume dispensed with a simple control setting Control of both pump speed and  position during the fill cycle guarantees accurate filling Speed

 

Up to 80 containers per minute  Changeover is quick with ability to store multiple programs in the PLC  controller All machine adjustments are designed for fast changes  Customization

 

Construction materials/ contact parts/  pump style/ number of fill heads/ and other options allow simple  customization to your filling need

 

 

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