Automatic Net Weight Bottle Filling Machine
#NetWeightFilling #WeightFillingMachine #AutomaticNetWeightFilling
DESCRIPTION:
① Configuration: Equipment PLC control system, is the use of mature technology PLC, METTLER TOLEDO weighing sensor, high-speed D / A conversion, photoelectric detection, high dot matrix LCD display, touch screen control, and many other modern electronic technology, combined with the company in Filling machine series of products developed for many years experience in the development of alternative products. The controller is composed of a microcomputer control part (touch screen, system control board, and signal interface board), signal sensing part (diffuse photoelectric sensor and slot sensor), motor and drive part, power supply part (power transformer and voltage regulator Power board) and other components. System selection of ultra-large-scale integrated circuits, imports of high-quality components, filling speed, high reliability, and good stability. The controller is developed on the basis of the traditional LCD controller, and compared with the previous LCD controller not only increased the man-machine contact interface but also increased the graphical display and the Chinese information prompt function so that the control operation is more convenient and more Humanize. In particular, the digital control of the speed control motor can be realized, and the control conveying speed, the filling speed, and the filling quantity can be controlled and stopped in the controller operation interface, thus realizing the control of the whole mechanical operation by the controller in the true sense aims.
② Control System:
1. Accumulated production count: the filling machine can be the number of long-term filling the number of filling.
2. Each shift production count: the number of filling the number of bottles per count, and available units to effectively control the total production.
3. The system will test the filling speed every minute, and provide the basis for the operator to control the output at any time.
4. Motor centralized control: the controller can directly control the speed of the motor and start and stop.
5. All English
PRODUCTS PROCESS:
This machine uses an electronically controlled cylinder as the filling power. After the filling container reaches the left end of the conveyor table and is transported to the designated position under the force of the conveyor chain plate, the positioning cylinder performs positioning. The lifting cylinder moves downward, and the filling nozzle dives in and fills. The filling amount and filling time are carried out in an orderly manner according to the settings. After a certain delay, the lifting cylinder moves upward, the positioning cylinder resets and the container containing a certain amount of liquid is transported to the right end to complete a working cycle.
FEATURE:
1) Material contact surface: SUS316L.
2) Main structure: Stainless Steel. Frame: Transparent PC. Working platform: SUS304.
3) Servo driven system is used to control the filling volume and accuracy, parameters setting and adjustment freely
4) Single or Double filling lines work independently to increase production speed.
5) Use friendly PLC and HMI interface
6) Use single and double speed adjustable 1.8m PU conveyor, driven by frequency motor.
7) Use photoelectric control for bottle absence. No bottle, no filling.
8) Easy to disassemble the material contact parts for cleaning.
This machine is suitable for a wide range of applications, including but not limited to:
- Food and Beverage: For filling sauces, oils, syrups, and other food products.
- Pharmaceuticals: For filling liquid medicines, sanitizers, and other health-related products.
- Cosmetics: For filling creams, lotions, shampoos, and other personal care products.
WORKING PRINCIPLE STRUCTURE:
Conveyor system
The system consists of a motor, chain plate, pad, sprocket, etc. The sprocket is made of hard nylon and has reasonable structure, is lightweight, and has durability. The overall structure is made of 1.5 mm thick "304" stainless steel. The appearance is beautiful and generous, the lines are smooth and graceful, and the maintenance is simple and time-saving
Specification:
1. Capacity: 45 - 90 bottles/min
2. Filling Volume: Recommended 30-500ml
3. Filling Accuracy: ±1% - ± 1.5%
4. Application: Dia of bottle:Φ 30mm~ Φ 110mm
Height of bottles:50mm~220mm
Inner bottle neck dia:Φ 10mm~ Φ 15mm ( suit for 6.5mm filling nozzles ) Over Φ 15mm ( suit for 13mm filling nozzles )
5. Power Supply: 220V/ 110V / 50-60Hz / single phase
6. Power Supply: 3.5KW
7. Dimensions: 3100(L) x 1200 (W) x 1750 (H) mm
8. Weight: 900Kg
MORE INFORMATION:
Model / Manufacture |
RVF120/ Shanghai Reliance Machinery Co |
Delivery Time |
45 days to 60 days |
Production Capacity |
30 - 80 BPM |
Packaging Details |
Features Dispensing volume with this Automatic Inline Positive Displacement Pump Filler is accurately measured by reading the revolutions of the pump and motor assembly.
Fill rates can be modulated by varying the motor speeds with ramp up and ramp down capability guaranteed to result in a clean end to your fill cycle.
Our Automatic Inline Positive Displacement Pump Filler easily handles a wide range of container sizes/ fill volumes and product types.
Some of the products this machine easily fills are cosmetic creams/ heavy sauces/ various shampoos and conditioners/ honey/ gels/ pastes/ and car wax.
With simple tool-less cleaning and our PLC control system product changeover is extraordinarily fast and easy. This Automatic Pump Filler is built with a 48 heavy duty stainless steel frame.
All contact parts are made of food grade materials. With our advanced color touch screen PLC control system/ you can easily set up multiple fill stages to match the filler with your specific product characteristics.
For example/ one filling stage could initiate the filling process at a slower speed to minimize splashing/ then rapidly increase fill speed for optimum output/ and return to a reduced fill speed to provide necessary control at climax. This customization allows for the user to control all stages of the product filling operation.
Features Accuracy
Easy to use and easy to adjust the volume dispensed with a simple control setting Control of both pump speed and position during the fill cycle guarantees accurate filling Speed
Up to 80 containers per minute Changeover is quick with ability to store multiple programs in the PLC controller All machine adjustments are designed for fast changes Customization
Construction materials/ contact parts/ pump style/ number of fill heads/ and other options allow simple customization to your filling need |
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