Monoblock Automatic Aseptic Peristaltic Pump Glass Vials Filling Stoppering Machine
#MonoblockFilling #AsepticFilling #PeristalticPumpFilling #VialsFillingStoppering
DESCRIPTION:
Shanghai Reliance Machinery is a leading manufacturer and provider of complete packaging line design, manufacture, and integration, The filling system is driven by servo motors which assure high filling accuracy. It is controlled by the PLC, human interface, and easy operation.
Aseptic peristaltic pump glass vials filling stoppering machine with rotary bottle feeding Table, optional Laminar Flow Hood & Feedscrew Shown with Unscrambling Table, optional Laminar Flow Hood & Feedscrew - FILLING, STOPPERING MACHINE The RVF series is a continuous-motion filling and stoppering machine. use of Offering production speeds up to 60 and 200 glass vials per minute. The high machine performs with outstanding fill accuracy ± 0.5% or better, with either full or partial insertion of stoppers. one-half by volume. Other fill methods are available. or mi-free environments. High precision machining of our syringes allows each machine to achieve a fill accuracy better than plus or airflow one-half of using percent by volume. Other fill minus to its fullest one a straight-line concept. methods are available.
1. Compact-sized, efficient with production and cost saving. It offers quick and easy changeover, one vibratory bowl that handles stopper sizes of 13 and 20mm or 20mm and 28mm. When used with laminar flow, the RVF series open flow-through design of the central star wheel significantly lowers particle counts to well under GMP standards for use in Class 100 cleanrooms
2. This PLC-controlled machine features a stainless steel exterior with all liquid contact parts fabricated of 316L stainless steel and medical-grade tubing to accommodate sterile requirements. It also provides the missing container, make-up, and backup detection systems.
Containers enter the machine via the infeed conveyor, where they are transported single file into a Delrin timing screw where they are precisely spaced into star wheel pockets. Containers are then transferred into a larger main starwheel where the filling operation occurs. After filling, containers travel to the exit starwheel for stopper positioning and insertion. The continuous motion handling of the containers reduces machine wear and provides for gentle handling of the containers.
FEATURE:
1. Diving type: Servo System or mechanical drive
2. 1 to 4 heads filling pump stations according to the speed required.
3. Piston pump, Ceramic pump, and peristaltic pump as optional
4. Application for different sizes and shapes of roll-on bottles by changing parts, such as round tube bottles, and square glass roll-on bottles, oval roll-on bottles.
5. Various speed settings of liquid filling, suited for small speeds 30 bottles/min, standard speed 60 bottles/min.
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.
15. Calculates and Displays the Production Rate (Bottles/Minute)
16. Saves and Stores Filling Programs for Future Use
17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high-purity applications
SPECIFICATION:
1. Capacity: 30-60 bottles/min
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 30ml ( dia 16 to 25mm) (Height 30 - 150mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)
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1 |
Model |
R-ZYG |
2 |
Filling size |
1ML, 2ML, 3ML, 5ML, 10ML |
3 |
Capacity |
1800 up to 2000 bottles/hour |
4 |
Qualified rate for liquid filling |
≥99% |
5. |
Qualified rate for capping |
≥99% |
6.
|
Power |
1.5KW 220V single phase |
7. |
Pressure |
0.4 ~ 0.7MPa |
8. |
Air Supply |
0.6kg/cm2,10m3/h
|
9. |
Gross weight |
750 KG |
11. |
Dimension |
2500 x 1500 x 1750mm
(LX W X H)
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OPTIONAL:
1. Liquid buffer/storage tanks.
2. Bottle buffering table
3. Safe door, door open, machine stop automatically.
4. Bottleneck holders
5. Rinser station before filling system station
6. Anti-drip filling nozzles for oils
7. Rejection station
8. Piston pump, Ceramic pump, and peristaltic pump as optional
MACHINE VIDEO:
APPLICATION:
Medicated oil, balm oil, massage oil, beard oil, tincture, serum, CBD oil, hemp oil, cannabis oil, and cosmetic oil, hair oil, liquid drops, zinc supplement, eye drops, ear drops, saline nasal, Vaccine.
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