Description:

The Solution Filling Capping Machine for Pharmaceutical applications, a specialized solution designed to automate the filling and capping process of various liquid pharmaceutical products. This advanced machine is specifically tailored for the pharmaceutical industry, offering a seamless and efficient solution for filling and capping bottles or vials with liquid solutions such as syrups, oral medications, eye drops, and more.

The Solution Filling Capping Machine incorporates a range of features to ensure accuracy, precision, and compliance with pharmaceutical standards:

1. High Precision Filling: The machine utilizes advanced filling mechanisms, such as peristaltic pumps or piston fillers, to accurately dispense the liquid solution into each bottle or vial. This ensures precise dosing and minimizes product waste.

2. Automated Capping System: It features an automated capping system that securely seals the bottles or vials with caps or closures, ensuring product integrity and preventing leakage.

3. Adjustable Settings: The machine allows for easy adjustment of filling volumes, capping torque, and other parameters to accommodate different bottle or vial sizes and solution specifications.

4. Quality Control Mechanisms: The machine incorporates built-in sensors and mechanisms to detect and reject improperly filled or capped bottles or vials, ensuring consistent quality and minimizing product defects.

5. Aseptic Environment (if required): For sterile pharmaceutical products, the machine can be designed to maintain an aseptic environment during the filling and capping process, preventing contamination and ensuring product safety.

6. User-Friendly Interface: Equipped with a user-friendly control panel or touch screen interface, the machine enables operators to easily set up, monitor, and adjust the machine's operation.

7. Compliance with Regulatory Standards: The Solution Filling Capping Machine is designed to meet the stringent regulatory requirements of the pharmaceutical industry, ensuring compliance with Good Manufacturing Practices (GMP) and other relevant standards.

By utilizing the Solution Filling Capping Machine, pharmaceutical manufacturers can enhance productivity, accuracy, and consistency in the filling and capping process, ensuring the quality and integrity of their liquid pharmaceutical products.

Working Principle Of Solution Filling Capping Machine For Pharmaceutical:

The working principle of a Solution Filling Capping Machine for pharmaceutical applications involves a series of steps to ensure accurate filling and secure capping of bottles or vials with liquid solutions. Here is a general overview of the working principle:

1. Bottle or Vial Feeding: Empty bottles or vials are automatically fed into the machine using a conveyor system or other feeding mechanism. The bottles or vials are positioned and held securely in place for the filling and capping process.

2. Filling: The liquid solution is accurately dispensed into each bottle or vial using a high-precision filling mechanism. This can be achieved through peristaltic pumps, piston fillers, or other filling mechanisms. The filling volume is set and adjusted according to the desired dosage.

3. Capping: The machine features an automated capping system that securely seals the bottles or vials with caps or closures. The caps are placed onto the bottles or vials and tightened to ensure a tight and leak-proof seal. The capping torque can be adjusted to meet specific requirements.

4. Quality Control: The machine incorporates quality control mechanisms such as sensors or vision systems to detect and reject improperly filled or capped bottles or vials. These mechanisms ensure that only bottles or vials meeting the desired standards proceed further, while any defective ones are rejected or diverted for rework.

5. Conveyor System: After the filling and capping process, the filled and capped bottles or vials are transported away from the machine using a conveyor system for further processing, labeling, and packaging.

Throughout the entire process, the machine's user-friendly interface allows operators to monitor and control the machine's operation, adjust settings, and address any issues that may arise.

It's important to note that the specific working principle of a Solution Filling Capping Machine may vary depending on the manufacturer and the specific design of the machine. Additionally, some machines may incorporate additional features such as cleaning and sterilization processes to ensure product safety and compliance with pharmaceutical standards.

Feature:

1. Diving type: Servo System 
2. 1 to 12 heads filling pump stations according to the speed required. 
3. Piston pump, Ceramic pump, and peristaltic pump as optional 
4. Application for different sizes and shapes of bottles by changing parts 
5. Various speed settings of liquid filling.
6. Easy to Clean and fast Changeover
7. High filling accuracy which can meet ±0.5% to ±1%.
8. Simple and quick tech mode setup.
9. Track full / track empty sensors tell the machine to stop or re-start
10. Bottle mouth holder design for special applications 
11. Siemens PLC control with user-friendly operation, Touchscreen Display, and Easy to Navigate Menu
12. Motorized single-lane sanitary conveyor. customized conveyor lengths are available upon request.
13. Type 304 stainless steel bin, frame, enclosure panels.
14. Type 316L stainless steel contact parts.

15. Calculates and Displays the Production Rate (Bottles/Minute)

16. Saves and Stores Filling Programs for Future Use

17. Contamination Free Filling - Only the inside of the filling tube contacts the liquid. Ideal for high purity applications

Specification：

1. Capacity: 30-100 bottles/min 
2. Power Supply: 2.5Kw, 110V/220V, 60Hz/Single phase 
3. Air Consumption: 6 - 8 kg/cm² (87psi)
4. Dimension: 3100 x 1500 x 1750 mm ( LX W X H )
5. Net Weight: 850KG - 1200KG
6. Noise Level: 70~75 dB
7. Viscosity: 800 - 1500 cps
8. Applicable Bottle: 1- 150ml ( dia 16 to 80mm) (Height 30 - 220mm) plastic or glass containers
9. Mouth Opening (I/D): Ø10~15 mm (1/4” nozzle 6.5 mm), over Ø15 mm (Standard nozzle 13 mm)

Optional:

1. Liquid buffer/storage tanks.
2. Bottle buffering table 
3. Safe door 
4. Bottleneck holders

5. Rinser station before filling system station 

6. Anti-drip filling nozzles for oils 

7. Rejection station 

8. Piston pump, Ceramic pump, and peristaltic pump as optional 

Types Of Solution-Filling Capping Machines:

There are several types of pharmaceutical solution filling capping machines available, each designed to cater to different production requirements and bottle/vial specifications. Here are some common types:

1. Automatic Piston Filling Capping Machine: This type of machine uses piston fillers to accurately dispense liquid solutions into bottles or vials. It offers high precision and is suitable for a wide range of viscosities.

2. Peristaltic Pump Filling Capping Machine: These machines utilize peristaltic pumps to precisely fill liquid solutions into bottles or vials. They are ideal for applications requiring high accuracy and are commonly used for pharmaceutical products.

3. Volumetric Filling Capping Machine: Volumetric filling machines use a predetermined volume to fill liquid solutions into bottles or vials. They are versatile and can handle various bottle or vial sizes.

4. Rotary Filling Capping Machine: Rotary machines are designed for high-speed production. They feature multiple filling and capping stations that work simultaneously, increasing efficiency and throughput.

5. Monoblock Filling Capping Machine: Monoblock machines combine the filling and capping processes into a single unit. They offer a compact design and are suitable for smaller production lines or limited space.

6. Semi-Automatic Filling Capping Machine: These machines require some manual intervention, such as manually placing bottles or vials or activating the filling and capping process. They are suitable for smaller-scale production or when automation is not required at every step.

7. Closed Restricted Access Barrier System (cRABS) Filling Capping Machine: cRABS machines provide a controlled and sterile environment for the filling and capping process. They feature a closed system with restricted access, minimizing the risk of contamination and ensuring product safety.

8. Isolator Filling Capping Machine: Isolator machines offer a fully enclosed and sterile environment for the filling and capping process. They provide a high level of operator and product protection, making them suitable for highly sensitive or hazardous products.

It's important to note that the availability of these types of machines may vary depending on the manufacturer and specific requirements. Manufacturers often offer customization options to tailor the machine to the specific needs of pharmaceutical solution filling and capping processes.

Machine Video: 

Application :

Medicated oil, balm oil, massage oil, beard oil, tincture, serum, CBD oil, hemp oil, cannabis oil, and cosmetic oil, hair oil, liquid drops, zinc supplement, eye drops, ear drops, saline nasal.